Commercial Transmission & Gearbox Overhaul Services

When a commercial vehicle gearbox has suffered significant wear or damage, a professional transmission overhaul can provide a cost-effective alternative to purchasing a completely new unit.

Ecodrive Transmissions specialises in commercial gearbox and transmission overhauls for HGV and PSV applications.

With over 25 years of experience, we have the specialist knowledge and equipment required to inspect, repair, rebuild and test commercial vehicle transmission systems.

Contact Ecodrive to discuss your commercial vehicle transmission overhaul requirements.

What is a gearbox overhaul?

A transmission overhaul involves dismantling a gearbox so that its internal components can be inspected and assessed.

Worn or damaged components can then be replaced before the gearbox is rebuilt and tested.

The exact work required depends on the condition and type of transmission. An overhaul may involve components such as gears, bearings, shafts, seals and other internal parts.

The objective is to return the gearbox to a dependable operating condition while avoiding unnecessary replacement of components that remain serviceable.

When does a transmission need overhauling?

A gearbox may require an overhaul when it has developed significant mechanical wear or has suffered internal damage.

Common signs include:

  • Gearbox slipping
  • Transmission slipping
  • Banging or harsh gear changes
  • Unusual gearbox noises
  • Difficulty selecting gears
  • Loss of drive
  • Repeated transmission faults
  • Excessive wear
  • Gearbox failure

A specialist assessment can help establish whether an overhaul is appropriate or whether an exchange transmission would be a more suitable option.

Commercial gearbox remanufacturing

Ecodrive also supplies remanufactured gearbox and transmission units. This can provide commercial vehicle operators with an alternative to repairing their existing transmission, particularly where reducing vehicle downtime is a priority.

All transmission units are rigorously tested using ZF Testman equipment to industry standards before leaving the Ecodrive facility.

HGV and PSV transmission overhauls

Our commercial transmission experience covers HGV and PSV applications, including major commercial vehicle manufacturers and ZF transmission systems.

As a ZF Services Partner, Ecodrive has particular expertise in ZF commercial vehicle transmissions.

A practical alternative to replacing your gearbox

A gearbox overhaul can often provide a more economical solution than replacing a complete transmission with a new unit.

Ecodrive can assess the available options and help determine whether repairing, overhauling or exchanging the gearbox makes the most sense for the vehicle.

Contact Ecodrive to discuss your commercial vehicle transmission overhaul requirements.